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STK Performance Valve Springs

Dual Valve Spring sets consist of an innerspring and an outer spring per valve. These springs are rated at 200 pounds pressure compared to a standard production spring of around 80 – 90 pounds pressure. There are various modifications to ensure the correct fitment of these springs the main factor is to ensure that the customer is aware of the following: Chromoly 4140 Valve Spring Retainers Chromoly 4140 is a lightweight hardened steel. This retainer is suitable for VW 7mm stems with 3 cotter grooves. Use with standard 3-groove cotter. STK Competition Valve Springs and Retainers are a must if you are considering a Camshaft with High Lift , intend to run at Higher Rpm ranges for NA & Turbo Application. STK Performance Valve Springs will eliminate coil bind and valve float when installed correctly and are made from High Quality Chrome Silicone Materials , rated at 8500rpm and suitable up to 14mm of Camshaft Lift. STK Valve Spring Retainers are lighter and stronger being made from Chromoly 4140. Installation of the STK REV KIT 1. The Spring Heights and Spring Travel need to be Measured & Adjusted accurately to avoid coil bind ,breakage or damage to the camshaft lobes. 2. Allow an Automotive Engineering Specialist or a Master Mechanic to install these springs correctly ’cause if you get it wrong it’s gonna hurt your pocket ! Modification of the Cylinder Head maybe necessary in order to ensure reliability when fitting the Spring Kit , so ensure that a Master Mechanic fits these products to avoid damage to the camshafts, valve train and engine. What Valve Spring is right for your application ? Keep in mind that Motorsport Companies do not use standard valve springs in their “state of the art“ Cylinder Heads, have you ever wondered WHY ? The standard valve spring is designed for a production vehicle which is generally well looked after at a moderate rpm. Whereas a competition engine is designed to run at maximum rpm whether it be 8 000rpm or 10 000rpm , they need reliability and components that can handle the pounding from the high lift, high duration Camshafts they use. With this in mind a Cylinder Head or Engine will be destroyed due to incorrect installation or incorrect valve spring applications due to valve float and coil bind. So, when you decide to build a trick head ensure you do your homework thoroughly and get expert advice. STK Performance Hi-Rev Valve Springs bedding process ! • Ensure correct Spring Pressures, Spring Travel, Spring Height & Clearances. • On Initial Start-up limit between 1500 & 2000 Rpm until operating temperatures are achieved. • Shut-off engine and allow to cool to room temperature. This break-in period will reduce the risk of Valve Spring failure and prolong the life of your Valve Springs.

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Close-up of a mechanic cleaning a camshaft with a cloth in an industrial setting.

Chilled Cast Performance Camshafts

Performance camshafts are referred to as billets in the trade, but this is incorrect in this case. A Billet is machined from a round bar of iron, in our case they should be referred to as Blanks which are cast. As most enquiries over the years have been based on Billets, we continue the trend to avoid confusion.Performance camshafts are referred to as billets in the trade, but this is incorrect in this case. A Billet is machined from a round bar of iron, in our case they should be referred to as Blanks which are cast. As most enquiries over the years have been based on Billets, we continue the trend to avoid confusion. All STK Performance Camshafts are “ Chilled Cast “, this is a process to ensure reliability within the required working areas of the camshaft lobes. ( see attached diagram ) At STK Performance we manufacture Camshafts as explained below : 1. CHILLED CAST IRON CAMSHAFTS “So if it ain’t Chilled cast , it ain’t good enough “ STK use this process for mass production of their Camshaft Blanks and it is the only material for producing Performance Camshafts , it’s that good reliability wise that we manufacture most of our Standard Camshafts in this way too. What is Chilled Cast ? When the camshaft is cast in the foundry, the iron is poured and hardened off very quickly ( known as chilling ) this causes the material to form a matrix of carbide on the camshaft lobe , this material will cut glass and is exceedingly scuff-resistant.          MACHINED BILLET CAMSHAFTS STK use this process for low quantity Camshaft production and generally costs more due to the additional work involved in producing this type of Camshaft. Machined Billet Camshaft means that the camshaft is turned from a round steel bar and is Nitride Hardened after grinding to ensure hardness and reliability of the Camshaft Lobes

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Rev Kits

When operating at high RPM it is advisable to replace the standard production valve spring with a heavy-duty valve spring. Benefits when installed correctly :Avoid Coil BindAvoid valve bounceAvoid valve spring failureAvoid valve damageAvoid power loss A standard valve spring has a pressure rating of around 80lbs pressure fully compressedA Competition Valve Spring has a rating of around 196lbs pressure fully compressed, at seating pressure the Competition Valve Spring has a pressure rating of around 80lbs pressure. The STK Competition valve spring kit is manufactured from high-Quality Chrome silicone and can handle a pounding up to 9000rpm.Coupled with a Lightweight Titanium or Chromoly Valve Spring retainer allows for improved harmonics.In most cases, a lower steel valve spring seat is provided to prevent damage to the cylinder head due to the high force of the Competition Valve Spring.It is advisable to fit the STK Stainless Steel Billet Valve Set for extended reliability and improved flow rates.

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Detailed view of an engine camshaft and valve springs, showcasing mechanical precision.

A Practical understanding of Camshaft Selection

There is so much debate around camshafts, which is the best to use, mild or wild duration, high or mild lift, which degree makes the most power, and if it works on the track, will it work for me? These questions are generally thrown around on forums and social media networks with some realistic and unbelievable results, dyno charts, flow charts and claims of power that we all want but are not in our budget or best interests for our everyday drive. Fitting a Performance Camshaft is the most economical way of adding more power to your engine. Back in the 1960’s Camming was to cars what the Internet is for computers these days. Although technology has changed over the years the crucial Camshaft Selection Process has not. “The camshaft is the brain of your engine, mechanically opening and closing the valves. It dictates when the valves open and close, how long they are open and closed and when they are open and closed in relation to crankshaft position.”The camshaft has a very large effect on the type of power your engine makes.Within the Performance Trade, Products , Mechanics ,Tuners & Salesman get slandered daily due to incorrect applications which are mainly caused by misinterpreted or misguided information or lack of knowledge.Responsibility needs to be taken for poor choices and regardless of good advice fitting a 288-degree camshaft to a 1400 Chico is a bad idea as well as joining a thread to slag off the entity that questioned this choice to begin with. With less lowdown power than standard and all power above 5000 rpm, drivability is seldom considered. Although there are salesman out there that will sell sand to the Arabs the final decision is taken by the purchaser, so understanding a bit more about the product should assist you in a wiser choice.Fitting a 300 degree Camshaft to an everyday driver is not the answer so please be careful as to the advice you take as there are many camshaft durations and combinations for the track but we are very limited to availability for street usage in comparison.I am sure that this basic information will help you in understanding a bit more about how to choose your first or next camshaft when spending your hard earned cash on improving your ride. Realise your needs before you select When it comes to Performance Camshafts we must consider factors such as engine capacities, compression ratios, type of fuel being used, carbs, sidies, ITBs, fuel injection, street or track use, management type, the list goes on!Phases of camshafts range from everyday mild street to full Race Spec, Wild duration and high lift. We can look at the following for a better idea of the difference between a mild & wild camshaft and how drivability can be affected on a VW Golf:1 ) “A” claims a 288-degree camshaft in an 1800 Golf works great and that anyone with a golf that fits anything smaller is wasting their time and money. What is not mentioned is that this vehicle is driven hard at high rpm on weekends at drags. Power is above 4000rpm with a rough idle, with no concern for the lowdown torque loss or high fuel consumption.2 ) “B”  drives at a max range of 3500rpm in his 1800 Golf to work and back daily enjoys the standard lowdown torque but feels he has to drop a gear up hills. A 272 degree cam will be a good choice as existing lowdown torque and fuel efficiency remain and a power gain from around 3000rpm is achieved. If “B” fits a 288 a rough idle is created without useable power below 4000rpm. Taking into consideration his driving style the 272 will suit his requirements better. He may not obtain the gains of the 288 but from a driveability point of view his gains are sufficient for his requirements.With max power there will always be a trade-off so realising the limitations and side effects of the incorrect selection and application is of high importance. By gaining 10kw with a  288 degree camshaft  on a standard VW 2lt 8v is a great increase but the power is all above 4000rpm and there is no apparent gain below that , so gaining higher up in the rev range has a sacrifice of lowdown torque loss.Fitting a milder camshaft  will increase the usable power for instance from 3000rpm or 3500rpm where you will be able to use it more to your advantage in everyday usage . Camshaft Facts never mentioned…Camshaft Profiles in SA are generally copies of other well-known brands such as Schrick who develop and produce camshafts from street to F1 applications.Anyone who claims they are the “Cam Father” in SA is only kidding themselves as profiles are mostly derivatives of World renowned brands. Most profiles are copied and changed to suit requirements.Camshafts Profiles in SA are all much of a muchness with a few minor changes such as additional lift and lobe centre changes but the basis is the same copied profile.Changing the lift, base circle size, and lobe centres and suddenly you have a newly designed camshaft profile?  It’s like calling a Fiat a Ferrari!For example, a 288 profile with a standard 110-degree lobe centre can be widened or narrowed : If the lobe centre is narrowed to 106 degrees on a 288-degree camshaft a claim of a new design of a 284-degree Camshaft ?  or a 276 with 114 degrees Lobe centre and a 280 degree is born …. Don’t be Fooled – THE FACT IS, the remain 288 & 276-degree camshafts but with a different lobe centre.   Camshaft basics …Three main Camshaft types :Re-profiled – Using your existing camshaft is generally only suitable for mild durations anything too wild will result in an undersized base circle and depending on how much base circle is lost in the grind valves may need to be lengthened to compensate for this loss.Billet – We all refer to Performance Camshafts as a Billet , this is incorrect ,

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What is a Rev Kit?

REV Kits We receive calls daily regarding requests for Rev Kits… unfortunately, the understanding of a Rev Kit is completely misunderstood and we’d like to point you in the right direction should you be considering upgrading your ride… What is a Rev Kit… The biggest misconception is that by fitting a Rev Kit and removing or changing the Rev Limiter you will be able to Rev to 8500RPM…This is true should the correct camshaft selection be used that makes power at 8500rpm and also that the valve train components are strong enough for this type of punishment. (These valve train  components are Valve Springs that do not coil bind and that are suitable for the high lift of the camshaft being used, Chromoly or Titanium Valve Spring Retainers, Stainless Steel or Titanium Valves, Solid Lifters suitable for the application)  Rev Kits are the components that prevent the Valve train, cylinder head and engine failure when revving at High Rpm, Uprated Valve Springs prevent valve float at higher Rpm ranges, Solid Lifter/ Shim type is much stronger and more reliable than Hydraulic when revving beyond 7200Rpm, Retainers are stronger and lighter than Factory retainers too.With all of the above the fitment is not DIY and it needs to be installed by a Master Mechanic or Automotive Engineer who understands Coil Bind, Valve Spring travel, Valve Spring Heights etc which are all crucial in making sure that reliability is 100% when revving to this extreme. Camshaft Degrees /Durations and Rpm rangesA standard VW 8v Camshaft has around 10.1mm lift and a duration of under 260 degrees, the standard valve train components are 100% suitable for this application however should you be fitting a Performance Camshaft this will change when going too wild on duration/degree with high lift.We always recommend that Valve Spring Travel & Valve Spring Heights are measured to avoid coil binding when fitting a Performance Camshaft.Now the Factory standard camshaft is designed for the best possible drivability and therefore power at high Rpm is not a factor on most everyday driven vehicles however with us all wanting to add more power to our rides a lot of us misunderstand or are misconceived by forums and their members posts in this regard.So if you are using a 272-degree camshaft on your Golf 1400 it will reach peak power at around 5500rpm, therefore revving this engine to 7500rpm is pointless as it will do nothing for you beyond 5500rpm besides damage your engine from over-revving it. Now look at the reality when increasing a rev limiter on the above scenario you gain zero but lose reliability and that costs you money is it making sense now that increasing the Rpm range is done in conjunction with the degree/duration of the Camshaft to make power at the desired maximum Rpm range? So beware of where and who you get the information from, forums are helpful to a degree but can be of serious detriment to your project should you take advice from one of the, let’s call them “Keyboard Cowboys” These guys know everything about nothing, bad mouth everything and everyone,  and no one’s car is quicker than theirs. It’s a hype they create and end up with followers and give recommendations based on what they have read on other forums that hold little substance.In Motorsport we have witnessed individuals winning races and championships on a shoestring budget, the reason for this is that these individuals spend the time and money on doing things correctly as their budget does not allow for a “pennywise pound foolish “ approach.  They do not research on forums they look at facts related to the reliability and power of available products to suit their requirements. Keep in mind that “Power is nothing without reliability “  

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It’s All About Reliability

STK Performance Cam Bucket for Mechanical / Solid Application ( Volkswagen 8v & 16v ) Part Number STK3S Improved top thickness 0,5mm-1mm thickness on the surface of the cam Bucket ( as per diagram ) This material specification & hardness will prevent the Cam Bucket from becoming concave due to inferior standard production cam buckets Enables under bucket Shimming ie clearance is created with the STK Forged Valve which is longer than standard OE and much stronger.

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What is 21-4N?

The STK Performance Valve is forged using 21-4N Stainless Steel which is strong and can handle most applications. What is 21-4N ? 21-4N Super alloys or high performance alloys have an ability to function at temperatures above 540ºC(1000ºF) with deformation resistance and high surface stability. Super alloy 21-4N valve steel is widely used in the manufacture of automotive High Performance Valves. Most production valves are made from two components to make up the valve , the valve head and the valve stem and are joint bonded by electric-resistance-heat-aided friction welding. Usually the two components are made from two different types of material / Steel. 21-4N is usually considered to be the premium material for performance exhaust valves. Most of our Stainless Steel valves  we produce with extra overall length. This is to aid with under-bucket shimming and eliminates the use of a shim between the valve and Bucket/lifter. The Valve is Undercut and reshaped around the head area for optimum flow and reliability. This is best used with high rev valve spring applications to avoid valve failure , standard valve heads may break at the joint due to additional force of valve closure caused by the additional poundage of a Competition valve spring.

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Valve Spring Fitment – Technical Information

Valve Spring Pocket Clearance Valve spring pocket clearance is the gap between the inside diameter of the valve spring pocket (or cup, if used) and the outside diameter of the valve spring.Too much clearance will result in the spring “dancing” around in the head, which “beats up” the spring mounting surface and the spring itself. If this is the case, a spring cup may be used. Additional machining of the spring pocket may be required to accept the spring cup. Not enough clearance will bind the spring in the pocket, overstressing the bottom coil by limiting its movement and not allowing the spring to “grow”. This will cause the bottom coil to wear against the head and/or prematurely fail. Machine the valve pocket using a Spring Seat Cutter if not enough clearance exists. Valve Spring Retainer Fit The valve spring retainer should fit the valve spring being used. A slightly snug fit is acceptable, however a fit that is too tight can overstress the top coil, and cause it to fail. A fit that is too loose can lead to spring “dancing.“Valve Spring Installed height    The installed height of the valve spring is the distance between the valve pocket (or cup, or shims) and the outer edge of the spring retainer (which is the height of the valve spring) when the valve is closed. To check the installed height, follow the following procedure:Install the valve in the guide. Install the retainer and valve locks. Install all spring cups and/or valve spring shims (basically, everything except the valve spring). Hold the valve closed by pulling the retainer up tightly against the valve locks. Measure the distance between the outside edge of the valve spring retainer and the spring seat. A snap gage or a height micrometre should be used. Check the distance against what is recommended on the camshaft specification card. An installed height of +/- 0.020″ is acceptable. If the installed height is not within 0.020″, either machining of the valve pocket or removal/installation of valve spring shims is necessary. Repeat this procedure for the rest of the valves.  Valve Spring Retainer to Valve Seal ClearanceThe distance between the innermost step on the valve spring retainer and the valve guide must be 0.090″ larger than the maximum valve lift of the camshaft. Measure the distance between the top of the valve seal to the bottom of the valve spring retainer. After adding 0.090″ to your measurement, it should still be larger than the maximum valve lift of the camshaft. If not, machining of the valve guide in necessary for adequate clearance. Valve Spring Coil ClearanceCoil clearance is the distance between the valve spring coils when the valve is at its maximum lift (fully open). A minimum of 0.060″ must exist between the coils at maximum lift. Coil bind is when the valve spring is compressed fully to the point that all of the coils are “stacked up” on top of each other. For high RPM applications, .100″ is recommended. Coil bind is a catastrophic condition that will result in valve train failure. Disassemble each spring (if multiple springs are employed at each valve). Check all the springs (both inner, and outer springs) If there is not 0.060″ – 0.100″ minimum of clearance between the coils, the solutions are: the valve retainer, the valve locks, the valve, or the spring must be changed; the spring pocket must be machined. Keep in mind that these modifications will change the valve spring installed height. Run-in Process Each set of STK Valve Springs is hand-selected to keep load variations below +/- 10% of the next. However, it is important to “run in” your new valve springs at low RPM using the following procedure: Start the engine and run the engine between 1500 and 2000 RPM until the engine reaches operating temperature. Shut off the engine and allow the springs to cool.  After the initial run-in, most springs will lose a slight amount of pressure. Re-check and shim up the valve springs if necessary. After the springs are “run in”, spring pressure should remain constant until the point of replacement. Ensure correct Spring Pressures, Spring Travel, Spring Height & Clearances. • On Initial Start-up limit between 1500 & 2000 Rpm until operating temperatures are achieved. • Shut-off engine and allow to cool to room temperature. This break-in period will reduce the risk of Valve Spring failure and prolong the life of your Valve Springs

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